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Tailored Thermosets & Biomaterials

The competence field Tailored Thermosets & Biomaterials has an interdisciplinary focus on energy, mobility and eco-efficiency. Core element is the development of reactive multifuncional composites in the context of environmentally benign manufacturing processes and tailor-made properties. The focus is on the development of an innovative modular building block system as a bottom-up technology platform, with new materials, preferably from sustainable raw materials, as well as functional fillers and reinforcing materials. Substances with interaction between matrix and particles as well as the use of functional principles from nature are of particular interest. Competencies in physical,chemical and especially fracture mechanics methods are constantly evolving.

Focal points are the elucidation of structures and properties on a micro/nano scale as well as the failure behavior (fatigue crack propagation, environmental stress cracking formation). New measurement methods, such as Temperature-Modulated Optical Refractometry (TMOR), are used. Thus, our aimis to develop innovative materials from the fundamental understanding of morphologies, mechanisms and correlating models.

Dr.-Ing.

Bernd Wetzel

Technisch-Wissenschaftlicher Direktor Werkstoffwissenschaft & Kompetenzfeldleiter Tailored Thermosets & Biomaterials

Spezielle Expertise: Multifunktionelle Duroplaste, Nanocomposites, Tribologie, Bruchmechanik, Struktur-Eigenschaftsbeziehungen

Room: 58/584
Telephone: +49 631 2017 119
Economic Sectors Applications (Examples)
Automotive Tribologica coatings, Biobased foams
Aeronautics & Space Multifunctional matrices
Engineering and systems engineering Roller covers, slide bearings
Energy Toughened polymer matrices
Construction Durable reinforcements, Insulation foams

Special Expertise

  • Broad expertise in material selection, processing, and characterization
  • Development of thermoset composites with tailored and multifunctional properties
  • Scalable processing technologies and methods according to industrial standards
  • Further development of characterization methods

Materials and Questions

Typical Materials

  • Reactive systems, biobased materials, micro-/nanofillers, wood, fibers

Typical Questions

  • How can properties and processability of thermosets be improved without increase of costs?
  • Which thermosets are resistant against strong alkaline media in order to reach high durability in applications?
  • Which equivalent or better material can substitute a material that is no longer available on the market?

Projects in this field

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BFKcraft

Basalt Fiber Lamellae for Static Building Renovation

The project investigates and develops eco-efficient basalt fiber composite lamellae and their manufacturing processes for reinforcement systems for static building refurbishment.

 

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Biobased Wood Fiber Composites

Developing a thermally stable, bio based composite

Development of environmentally compatible, biobased polymer composites for structural applications in automotive engineering

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BIOMAT

An Open Innovation Test Bed for Nano-Enabled Bio-Based PUR Foams and Composites

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Chemical Recycling of Bio-Based PU

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Development of a Wood Base

Development of Sustainable and High Performance Wood Based Material

Aim of the project is to develop sustainable and efficient wood-based materials.

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EasyEntry2TPC

Thermoplastic liquid impregnation

Thermoplastic liquid impregnation for rapid entry into the production of continuously fiber-reinforced thermoplastic composites based on established thermoset process chains

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High Performance Carbon Fiber Reinforced Composites

Based on Thermosetting Matrices

nanUVation

Schrumpfarme und UV-härtende Hausanschluss-Inliner

Das Projekt erforscht und entwickelt schrumpfarme sowie haftende faserverstärkte Kunststoffe für die Applikation als Hausanschluss-Inliner unter UV-Aushärtung.

Publications from the IVW papers in this field of competence

  • Popov, V.

    Quantifizierung von Defekten in endlosfaserverstärkten Kunststoffen mit Hilfe der Amplituden- und Phaseninformationen im Rahmen der aktiven und passiven Thermografie

  • Klingler, A.

    Morphology and Fracture of Block Copolymer and Core-Shell Rubber Particle Modified Epoxies and their Carbon Fibre Reinforced Composites

  • Kopietz, M.

    Modifizierte, phosphatfreie Organomineralharze in glas- und basaltfaserverstärkten Kunststoffen

  • Hassinger, I.

    Analyse und Entwicklung des Extrusionsprozesses zur Erhöhung der Dispersionsqualität von Nanopartikel-Polyamid 6-Verbundwerkstoffen

  • Zhou, R.

    Nanoparticle-Filled Thermoplastics and Thermoplastic Elastomer: Structure - Property Relationships

  • Noll, A.

    Effektive Multifunktionalität von monomodal, bimodal und multimodal mit Kohlenstoff-Nanoröhren, Graphit und kurzen Kohlenstofffasern gefülltem Polyphenylensulfid

  • Knör, N. F.

    Einfluss der Verarbeitungstechnologie und Werkstoffzusammensetzung auf die Struktur-Eigenschafts-Beziehungen von thermoplastischen Nanoverbundwerkstoffen

  • Medina, R.

    Rubber Toughened and Nanoparticle Reinforced Epoxy Composites

  • Bittmann, B.

    Ultraschalldispergierung von anorganischen Nanopartikeln in Epoxidharz und Charakterisierung der resultierenden Werkstoffe

  • Siengchin, S.

    Water-Mediated Melt Compounding to Produce Thermoplastic Polymer-Based Nanocomposites: Structure-Property Relationships

  • Harsch, M.

    Methoden und Ansätze zur spannungsarmen Vernetzung von Epoxidharzen

  • Zhang, H.

    Fracture of Nanoparticle Filled Polymer Composites

  • Yang, J.

    Characterization, Modeling and Prediction of the Creep Resistance of Polymer Nanocomposites

  • Wetzel, B.

    Mechanische Eigenschaften von Nanoverbundwerkstoffen aus Epoxydharz und keramischen Nanoparktikeln

  • Wiedmer, S.

    Zur Pultrusion von thermoplastischen Halbzeugen: Prozessanalyse und Modellbildung

  • Gatos, K.G.

    Structure-Property Relationships in Rubber/Layered Silicate Nanocomposites

  • Rosso, P.

    Erfassung und Bewertung von Grenzschichteffekten in neuartigen kohlenstofffaserverstärkten Polymeren

  • Jost, N.

    Vernetzung und Chemorheologie von Duromeren mit hybrider und interpenetrierender Struktur

  • Hoffmann, J.

    Entwicklung einer neuartigen Fertigungstechnik zur Herstellung resorbierbarer Microfibrillarer Composites

  • Rodermund, D.

    Styrolfreie Vinylesterharze zur Verwendung in Verbunddübeln

  • Fuhrmann, I.

    Photochemische Modifizierung von Gummipartikeln - ein Beitrag zur stofflichen Wiederverwertung von Altgummi

  • Barkoula, N.-M.

    Solid particle erosion behaviour of polymers and polymeric composites

  • Papke, N.

    Neue thermoplastische Elastomere mit co-kontinuierlicher Phasenstruktur auf Basis von Polyester/Elastomer Blends unter Verwendung gezielt chemisch funktionalisierter Elastomere

  • Gremmels, J.

    Partieller hygrothermischer Abbau von Polyester-Polyurethan und dessen Anwendung - ein Beitrag zur Entwicklung eines neuen Recyclingverfahrens

  • Bechtold, G.

    Pultrusion von geflochtenen und axial verstärkten Thermoplast-Halbzeugen und deren zerstörungsfreie Porengehaltsbestimmung

    External Publications "Tailored Thermosets & Biomaterials"

    The effect of block copolymer and core-shell rubber hybrid toughening on morphology and fracture of epoxy-based fibre reinforced composites.

    Engineering Fracture Mechanics 2018. doi: 10.1016/j.engfrac-mech.2018.06.044

    https://www.sciencedirect.com/science/article/pii/S0013794418300778

    Preparation and characterization of bionanocomposite films based on wheat starch and reinforced with cellulose nanocrystals

    https://doi.org/10.1007/s10570-021-04017-z

    Mechanical and Thermal Properties of Basalt Fibre Reinforced Polymer Lamellas for Renovation of Concrete Structures

    https://doi.org/10.3390/polym14040790

    Flexural and fracture mechanical properties of in situ particulate reinforced organomineral hybrid resins modified by organofunctional silanes

    Composites Science and Technology 2019. doi: 10.1016/j.compscitech.2019.02.013

    https://www.sciencedirect.com/science/article/abs/pii/S0266353818328367

    Chemically Functionalized Cellulose Nanocrystals as Reactive Filler in Bio-Based Polyurethane Foams

    https://doi.org/10.3390/polym13152556

    Temperature-rate induced polymerization and phase separation of block copolymer toughened polymer composites

    https://doi.org/10.1016/j.compscitech.2022.109329

    Eco-friendly and Sustainable Processing of Wood Based Materials

    Green Chem., 2021, DOI: 10.1039/D0GC04430J.

    https://doi.org/10.1039/D0GC04430J

    Reactive Layer Assembly Sustains an Interlocked Structure in Green
    Processed and Scalable High-Performance Layered Wood

    https://doi.org/10.1021/acssuschemeng.1c03468

    On volume changes during homopolymerization of polymer networks
    accessed via “Temperature modulated optical refractometry”

    https://doi.org/10.1016/j.tca.2022.179185

    Novel Approach in B-Staging of an Epoxy Resin for Development of rCF Non-Woven Prepregs for RTP Processing

    https://doi.org/10.4028/www.scientific.net/KEM.809.521

    Low velocity impact resistance of thin and toughened carbon fibre reinforced epoxy

    https://doi.org/10.1016/j.compscitech.2022.109362

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